Metal Powder Parts

A reliable source for Powdered Metal Part information and leading Powdered Metal Companies & Manufacturers.

During this process, the solid metal material is reduced to individual particles, or powder, through one of many processes. Metal powder can be made from many different materials, including aluminum, copper, bronze, nickel, brass, steel, stainless steel, nickel and titanium. Read More…

Metal Powder Parts Metal powder is used in the powder metallurgy process to make solid metal products.

Leading Manufacturers

Hayward, CA  |  510-782-9226

Since 1962, Perry Tool and Research has manufactured complex powdered metal parts with premium surface finishes and long life cycles. Our powder metallurgy production processes ensure close tolerances and repeatability. Our specialization includes the production of gears up to 12 AGMA, self-lubricating bearings, soft magnetic components as well as custom mechanical parts. We value each customer and strive to provide exceptional customer service.

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Perry Tool & Research, Inc. $$$

Glendale Heights, IL  |  630-858-8030

At Webster-Hoff, we value quality in both manufacturing powder metal parts, and in customer service. Our team of engineers have the necessary skills to analyze the demands of our customers and utilize our state-of-the-art equipment to manufacture their desired powdered metal products. We work with a variety of materials including copper, brass, stainless steel, and iron, and we offer secondary services such as heat treating and CNC machining. Visit our website today to learn more!

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Webster-Hoff Corporation $$$

St. Marys, PA  |  814-781-7004

Catalus Corporation is a leading manufacturer of powder metal parts. Our products include parts used in the automotive, marine, heavy truck, lawn and garden, and recreational vehicle markets. We work with a variety of materials like iron, stainless steel, brass and bronze. Our research and development is done at our Galeton, PA facility and we offer strong engineering support and design assistance to our customers. We are registered to both the IATF-16949:2016 and ISO 9001:2015 standards.

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Catalus Corporation $$$

Tulsa, OK  |  918-663-7511

Since 1967, PSP has been a leader in small, intricate custom powdered metal parts for a wide range of industries, such as Sports & Recreation, Power Tools, Industrial Equipment, Oil & Gas. We make the economic benefits of powder metallurgy – or P/M – available to a wider range of customers. Let us show you the superior design, consistency, precision & finish over casting, forging or machining.

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Precision Sintered Parts $$$

Clinton, CT  |  860-669-8653

Our products serve industries such as transportation, hardware and tools, garden and law, as well as many others. We have been committed to producing the metal powder parts that you can count to keep your business moving for well over fifty years. Our research and development team keeps our customers on the leading edge of innovations at all times to better serve you. Visit our website today to learn more!

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National Sintered Alloys, Inc. $$$
placeholder image Perry Tool & Research, Inc. Webster-Hoff Corporation Catalus Corporation Precision Sintered Parts National Sintered Alloys, Inc.

Metal powder is the starting product for the process of powder metallurgy in which solid metal products are fabricated. Metals such as aluminum, copper, bronze, nickel, crass, steel, stainless steel, titanium and more are all commonly used to make metal powder. In addition, alloy powders can be created from a combination of these elemental materials.

Metal Powder Parts Metal Powder Parts – Perry Tool & Research, Inc.

There are a number of methods by which powdered metal can be created, some of the most common of which include atomization, chemical precipitation, centrifugal disintegration and hydrogen reduction. Atomization, the most frequently used method, separates molten, or liquid, metal into tiny separate beads which are then frozen into a solid form of powder. Centrifugal disintegration uses a rotating electrode and metal rod within a chamber. The resulting force melts droplets off the metal which solidify and form a powder.

Grinding and chemical reactions are also commonly used to formulate a metal powder from a solid metal piece. Once a metal has been deconstructed into powder form, it is then able to be used to fabricate products through the process of powder metallurgy. Widely used in applications such as automobile components, structural parts, filtration systems and magnetic assemblies, metal powder and powder metallurgical construction are important elements of manufacturing.

Powder metallurgy, for which metal powder is required, has many advantages as a fabrication method. It is a simple method that consists of mixing the metal powder, compacting it into a die and then sintering, or heating, the die to form a solid shape. The powder is melted, fusing it together and causing it to bond in the shape of the die. The result is a solid metal part, also know as a sintered metal part. Powder metallurgy, or PM, is a cost effective fabrication process as it results in minimal waste. Other types of metal fabrication processes result in products that need a lot of secondary finishing, or result in lots of scrap metal pieces.

Powder metallurgy however uses the metal powders conservatively and the pieces do not require excessive finishing. The process is able to achieve close finish tolerances with both simple and complex shape requirements. Natural finishes on most metals are also suitable and therefore extra heating and finishing is not often required. If solid metal parts do undergo further heat treatment, this will add to their strength and level of wear resistance. High purity powders should be used for the best results in terms of metal density and smooth finish.

Metal Powder Parts Manufacturers Informational Video