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Powdered Metal Gears

A reliable source for Powdered Metal Gears information and leading Powdered Metal Gears Companies & Manufacturers.

Powder metal gears are found in aerospace, agricultural, automotive, building and construction, marine transportation, material handling, medical, military, petrochemical, pharmaceutical, power generation and robotics industries. The demand for application specific metal gears has led to the introduction of several types or styles such as anti-backlash, bevel, miter, chance, cluster, differential, helical, herringbone, hypoid, internal, planetary, spur and pinion gears. While these mechanisms can be produced in a number of machining processes, powder metal parts provide several advantages over traditional gear manufacturing methods. Read More…

Powdered Metal Gears Powder metal gears are mechanical hardware formed through various powder metallurgy techniques to transmit power, motion, speed and directional change between axes. These devices are used in a broad range of industries with highly specific needs.
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Leading Manufacturers

St.Marys , PA  |  814-781-7004

Catalus Corporation is a leading manufacturer of powder metal parts. Our products include parts used in the automotive, marine, heavy truck, lawn and garden, and recreational vehicle markets. We work with a variety of materials like iron, stainless steel, brass and bronze. Our research and development is done at our Galeton, PA facility and we offer strong engineering support and design assistance to our customers. We are registered to both the IATF-16949:2016 and ISO 9001:2015 standards.

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Catalus Corporation $$$

Tulsa, OK  |  918-663-7511

Since 1967, PSP has been a leader in small, intricate custom powdered metal parts for a wide range of industries, such as Sports & Recreation, Power Tools, Industrial Equipment, Oil & Gas.

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Precision Sintered Parts $$$

St. Mary's, PA  |  814-781-1301

Formed in 2016 through the acquisition and merger of Alpha Sintered Metals LLC, Precision Compacted Components Inc., and Precision Made Products LLC., Alpha Precision Group is an industry leader in material and process improvement technologies. We are ISO 14001 certified, Our raw material (powder metal) is derived from recycled metals. Our product designs are targeted to reduce emissions and improve fuel efficiency. Contact us today to learn more!

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Alpha Precision Group $$$

Geneva, IL  |  630-232-4100

Our metal powder parts are great for a wide range of industries. We can design solutions from copper, nickel steel, iron, stainless steel, brass, bronze and more. Turn to us for unparalleled metal powder parts. We are a turnkey supplier that will quickly deliver your products today! Just visit our website or give one of our staff a call today to learn more information!

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Burgess-Norton Manufacturing Company $$$

Noblesville, IN  |  800-783-2420

MPP is an industry leader and the premiere supplier of custom-engineered lightweight aluminum components and powder metallurgy product solutions. Our line of products includes ferrous, stainless steel, and soft magnetic components, and our services include state-of-the-art metal injection molding (MIM) and CNC machining. Get your project done right. Get MPP.

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MPP $$$
placeholder image Catalus Corporation Precision Sintered Parts Alpha Precision Group Burgess-Norton Manufacturing Company MPP

Most of the benefits arise specifically from the versatility allowed in press-and-sinter processing. The ability to produce multilevel gears, internal configurations and very close tolerance components eliminate or reduce the need for secondary operations, thereby cutting costs and saving time.

Powder Metal Mechanical Parts Powder Metal Mechanical Parts - Perry Tool & Research, Inc.

The uniformity and reproducibility of these parts gives further economic value to powdered metal gears. Additionally, the porosity of sintered elements such as these allows for oil or resin impregnation which creates self-lubricating components, a feature that prolongs the working life of not only the gear, but the motor of which it is a part. The porosity, which can be closely controlled to suit specific requirements, also dampens sound and reduces the weight of a given part.

There are three basic steps to powder metallurgy, the process used to create powder metal gears. First, any of a number of techniques including atomization, flaking, pulverization, chemical reduction and electrolytic are used to reduce the initial raw metallic materials to a fine dust or powder. Specific amounts of this powder are then placed into the compaction die or mold where pressure is applied from both above and below in precise amounts relevant to the specific materials and intended use of the finished gear. This mold is pre-formed and results in the desired gear shape. After this form is ejected from the die, sintering is used to fuse the powder particles together.

The parts are placed on a moving belt which draws them through a controlled-atmosphere furnace, heating the compressed powder to just below the melting point of the raw materials. This temperature varies greatly, though a general rule is to use a temperature that is 2/3 that of the melting point for the primary metal. In this manner, the mechanical bonds of metal powders are converted into metallurgical bonds creating a solid mass from the powder. Gears can be composed of either a single metal or a composite material.

Common metals include aluminum, brass, bronze, cast iron, carbon or alloy steel, magnesium and titanium. Beyond materials, further considerations include, gear type, number of teeth, design units, tooth form, direction, gear center, pressure angle, gear features and mounting requirements.

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